Kit includes 3 high quality illuminated switches, plug in wiring harnesses, and switch mounting cases. It is not a comprehensive step-by-step procedure, but we have included many details that future builders will find useful. For $17,000, enthusiasts can choose from a variety of first-generation Transporter bodies ranging from 1955 to 1967. I use the alphabet to paint words that become a beautiful and inspiring image in the reader's mind. This increased power comes in an engine that's more compact, so your engine compartment is less cluttered than it was . So how have they extended the life of this internationally loved vehicle that is Volkswagens most iconic model? I dropped it off at the tire store to return the tire and have it replaced. To be exact, the company will extract the Beetles air-cooled flat-four-cylinder engine and replace it with the electric drivetrain from the existing e-up! With the removal of the rear-mounted petrol engine, theres the bonus of a usable amount of boot space. 235 Mile Range Electric Camper Van from Yorkshire But they were rare, and expensive, and normally filled with rust. To use all 10, we'll run two strings of 5 modules this way, in parallel. Follow the series to see how accurate those plans were. 5 Lakhs. 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You've come to the heart of the question, really. For Alex and his wife Brita, VW Kombis are a full-time passion. Once that is done (enough), we will begin pulling the wiring for most components through the chassis. Tear down to build up. Copyright 2023 CleanTechnica. It's the purest expression of the engineering that makes cars possible, and the thing they were engineered to do in the first place be driven. So, we're going to start with a big one, the Sven Hedin Crafter Volkswagen Westfalia Camper. Amazon.com: Electric Car Conversion Kit I still like AC better, but they both have their virtues. (If youve dabbled with conversions in the past, you know what I mean!) Steve Jobs (with a large bank balance due to Apple success) had seen talent in John Lasseter and his ability to create beautiful animation. Quantity: 3 available 19 sold / See Feedback. The red button shown in the lower-right image will operate the pump. Not to mention going over budget. This can easily cost an additional $2,000 - $3,000 on the low end for 2WD vans, and roughly double that for 4WD Syncros. The default clutch-regen setting on the motor controller's "profile 2" is just right for that. It probably doesn't help that the steel of this car experienced a front-end collision and may have tweaked geometry. Aussie battery-powered Kombi powers up - caravancampingsales.com.au By designing 3 elegant conversion packs specifically for VW T2 campers, featuring the new e60 pack, eDub Services have made your decision is so much simpler. But when we wired and plumbed it yesterday and connected a pump to check for leaks. I've updated theP100D module coolant connector pagewith further details discovered this week. We now have a routing plan and are proceeding to assemble! The 356 is a special Porshce. Click through to see how they did it. Full fitting instructions and wiring diagrams are included with every unit. The old dash panels, switches, glove box door, etc. through the Tesla modules is an important part of the conversion. we found many loose wires that needed to be dealt with. eDub Trips is going strong, taking people on incredible staycations around North Yorkshire. Before cutting and assembling the coolant line to the new connectors, the minimum lengths from each module to its coolant manifold must be understood. And isnt it a good job he did! Some good options are: an old Volkswagen Beetle, Volkswagen Bus, Volkswagen Thing, Volkswagen Bug, Austin Mini, an old Mazda Miata, Porsche 911, Kharman Gia, a Samba. John Alba started over 30 years ago with automotive repairs when he bought his first VW beetle. The three low voltage wiring harnesses bundles exitingupwards will be enclosed in tubing and routed neatly to their destinations. Space was made under the hood to mount the charger by re-aligning the right front brake line. And the company sells a ready-to-fit . What a ride it has been! Opening Tesla battery pack to remove modules. The original windshield washer fluid on this car used air pressure from the spare tire to force fluid from a reservoir through a valve in the same switch that controls the wiper motor speed, and finally to the squirter nozzle. The electric version of the classic VW Microbus has been on the horizon, but. Van Clan's best hand picked campervan conversions. I decided to buck up my ideas. They'll be routed neatly together to the controller. The front battery box is powder coated and in place without batteries. This revealed that the BMS detected an internal fault on its 5V rail voltage, reporting slightly above 6V. The clear polycarbonate guarding will keep curious fingers from touching the exposed high voltage post on the main contactor. Nov 21, 2019. On the other side, we are plumbing the modules from a 100kWh pack (6.3kWh each). The power delivery is about 110 pounds of instant torque, and is a lot of fun to drive. with further details discovered this week. VW Beetle Kit 1956-1977 HPEVS AC-50 - Traction EV If you don't see what you need here, we can most likely get if for you. 2024 Volkswagen ID Buzz Electric Bus First Look: Patience - MotorTrend VW T2 conversion kits available motor and controller/inverter solutions that can providethe efficiency and powerwithin budget for this application. A spring from the switch is anchored at the clutch arm (top left). This complete kit will deliver 140km safe driving distance, and will charge to full in a little under 8 hours. And so, every morning, over a cup of coffee, I would stare out at Indie and wonder if we would ever get a solution. Racing is the soul of the auto industry. Next week will be spent preparing the car to receive them. T5 T6 Slim LWB Kits; PRO KITS; T2 BAY; Ford Custom; Traffic Vivaro Primstar; Larger Vans; Sprinter & VW Crafter; Kitchen Pods; . The testerpictured checks for proper pin-out and voltages at all connections. 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The outer-most tubes each pass through another 3D printed adapter to make the shortest run to the stock dash vent ducts. The box had to be disassembled to repair it (as described above). (?) Rather than add in-line fuses, we're adding one or twosmall fuse blocks in the engine compartment. If we were to do the process again today with the same spec, the project would cost around 45,000 including the cost of the camper van. Electric Vehicle Conversions - Jack's Garage It's about an hour from being installed and done, but it took much of a day to get the linkage and cable extension that would work. We launched eDub Conversions in 2019 to carry out this mission. They have twice the connections and odd-sized fittings as compared to the more common Tesla S modules. The BMS systems are operating as expected except for a diagnostic code that triggers when the charging process completes. Rock and Roll Beds for Camper Vans - Base Campers When evaluating battery type andsize we consider the energy consumption rate of the vehicle for typical driving. Yesterday I received tracking confirmation that the coolant connectors and hose arrived in the US and hope to see them arrive next week. The starting cost of $70,100 requires you already have a Microbus. Find the right tires for your conversion here! Thanksgiving week was short. As we had to take the shortest route, we bumbled through the country lanes and A roads, over the Peak District and beyond. Some with connectors, some cut clean, and other mysteries. While the schematic has been complete for some time, we've started planning and routing the physical layout of wiring for the J1772 inlet connections to the charger, DC-DC, installed and wired the "charging" status indicator, CAN port connections, contactors, etc. This week we began executing the plumbing strategy. This way, we can solder our cell tap wiring harness to the exposed side of the mounted BMS slave PCBs in place on the modules, without extra handling of the board, connectors, and flex circuits. They have a high energy density, meaning they're more compact relative to many other batteries. Modules were inserted, and the fit was as good as we had hoped. We went with a 3kW off-the-shelf heater/fan unit neatly tucked under the firewall in the center. have been removed. Masked and painted. Theyve successfully completed countless electric vehicle conversions and now sell quite a few kits that make the process much easier.. Completely controlled by wire, the charger was mounted in the old fuel compartment space. . With target battery capacity understood, we evaluate weight total and distribution, location, crush zone safety, etc. That's about a 50% increase! It will look a bit like we're going backward for a few days, but the new finish plan will be much better. A console like this could offer a clean way to add heat control knobs and vents. They started with a 1995 Vanagon and stripped the motor. I encouraged Kit to share the concrete information on his rebuilds with CleanTechnica in his own words. This left us with the perfect T2. This article was created to allow the customer to follow the high-level build activity. ), and then run out of money. This will avoid having someone else pull that pack for accesslater. It's fully plumbed, and wired to the car. If youre interested in converting a VW T2 to electric, why not check out our webpage to see whats involved in electrifying a camper. Learn more about the eDub Platform here> As of today, I found new connectors for. These would be tougher to find for a reasonable price as most seem to sell for around $100k if theyre in good shape. ), BidenHarris Administration Announces $74 Million to Advance Enhanced Geothermal Systems, In 2021, 20% Of Electricity In The US Was Generated From Renewable Sources, Stellantis Takes On Two Partners To Reduce EV Production Emissions, Redwood Materials Shares Lessons Learned After One Year Of Operation. SHIFT EVis converting this 1970 VW beetle to electric power for a customer from Washington state. VW Type 2 electric fuel pump conversion kits, high pressure Bosch fuel injection pumps and high performance rotary fuel pumps and fuel . The stainless steel panels arrived with a dull eggshell finish and minor scratches. We have all the hose, connectors and manifold plumbing sizes figured out. EAS (Electric Auto Sports) has done the conversion on several vehicles, and they have not missed the Vanagon. Potentially the cheapest Porsche candidate on this list is the 914. The 818 is a kit car made by Factory Five that is based on Subaru WRX running gear. A couple of hours later I was printing the orange parts in the image that are nested into a standard caulk gun. To do this quickly, we took measurements and printed off several sheets of the orthogonal views above, and begin sketching out scenarios. It's not the box in the way. Our DIY Electric Beetle Runs! | WIRED The conversion sites the electric motor in place of the E-type's transmission, while the battery pack has been shaped to occupy the same space as the original six-cylinder XK engine - meaning . There's also an amazing single-cab truck body on tap for $15,000, and you can. I've ordered what I believe to be the correct connectors, and have received a shipping confirmation. We managed to cross a few more things off our bucket list. High-torque motors and custom mounting brackets makes the AutoLc Power Window Kit ideal for older cars, or cars that have never had power windows. Then a fast touch with a fine tip solder iron is all it took to wick a nice solder bridge across each tear. The first step involves taking the vehicle to an eClassics firm (in Germany) for the installment of a kit. There will be a bit of a weight difference with the new engine adding 500kg to the scale. They'll need to be traced and decide what to do with them later. Volkswagen T2 Camper Van Electric Conversion Part 1 These Are The Best Electric Conversions of Classic Cars - Digital Trends I fell in love with images of them on tea towels and mugs. With the box in place, the high current cables are the only thing not wired up. Condition: Remanufactured. It is hard to imagine that the engine compartment was barely long enough to get this assembly into place. But as we build, a few things are requiring a bit more attention or follow-up than expected. (Whoopee!) At eDub Conversions, we aim to create full transparency with our costs. Type 2 Bus Conversions - Smallcar The bed sits level with the rear engine shelf and make up a 6 foot bed when out in bed position. These have more cells in each of the same-sized modules. What's left of it. (250Wh/mi) x (150 miles) = capacity of 37,500Wh, or 37.5kWh, (250Wh/mi) x (200 miles) = capacity of 50,000Wh, or 50kWh. If you have the vehicle and the dream, we have a conversion pack to suit. The motor controller is programmed, up and running! Three days later, my mum sent me the picture on the right. The great thing about an 818 kit is that they start at around $10k, so (without work) between the kit and the electric vehicle conversion kit youre looking at around $20k for a small electric sports car., The Karmann Ghia is a classic Volkswagen sports car that was made from the 50s to the 70s. This work falls more under the category of restoration than conversion, but every project has its challenges. To understand what car is best for an electric vehicle conversion we have to consider a few things: room for batteries, transmission, and popularity (or how models were produced). There is more going on underneath the stainless steel panels. We have a tiny and exposed pedal assembly, making it difficult to add a switch there. However, technology has to be smart, clean, sustainable, widely accessible, and democratic in order to change the world for the better. The stock PCB precisely positioned the cell tap connectors (red) to minimize movement and stress on the connecting flex circuits (blue/orange) coming from the cells. There is a bit more testing to confirm all battery protection is functioning as expected. Inside the box, an aluminum plate is cut and drilled to accept two contactors, a high-voltage fuse for the rear pack, a high-voltage relay at the top, and our positive high-current battery input cables (not routed here yet). Routing of all the low-voltage power, signal, and data wires needed from front to rear went quickly. Volkswagen T4 T5 / T6 Transporter Conversion Furniture , DIY flat pack kits with tambour doors made in light weight ply . The customer had bought the van, gutted it (and I mean gutted! This routing will go through the main center tube in the floor pan and was only recently firmed up because we had to see exactly how the inflexible coolant lines from the battery box modules would lay. High current cables were started, and cooling systems parts were gathered and began getting mounted and plumbed. If the Army can build electric tanks, anything is possible. After we got back, we tested a few more things and began buttoning up the wiring harness, installing high voltage guarding, and doing other cosmetic work. Volkswagen has teamed up with specialist firm eClassics based in Germany to provide the official conversion kit. Type 2/T25 - Full-width VW Campervan Rock n Roll Bed. The final known bit of wiring (coolant pump, radiator fans) was completed. So, to start us off, we needed the following; We sourced a startup loan to get us started, with a business plan to convert a camper to electric and then hire it out for holidays around Yorkshire. There areno big roadblocks anticipated regarding parts. We must replace the stock PCB (green) with a reliable connection method. Easy to reach and still in the standard VW configuration. Volkswagen VW Bus, Type 2, Samba EV Conversion Kit, Regen Brakes, AC Motor 1950-1979 [EVW-T2-KIT] Price: $21,098.64 The EV West Air Cooled Volkswagen Type 2 Kit is very unique in the fact that it truly is a turn-key kit. VW and EV West partner on electric Type 2 Bus conversion - Motor Authority This complete kit will deliver 150km safe driving distance for a 1000kg vehicle, and will charge to full in a little under 8 hours. It had the windows removed, and in the back, it had a bit of yellow/green interior seating (no thanks). The circuit cycles the needle from empty to full to be sure it works, and to verify how we need to build the circuit for the BMS to send proper State Of Charge (SOC) signals to it. In addition to service work, he also began making parts by hand. Volkswagen has teamed up with specialist firm eClassics based in Germany to provide the official conversion kit. Taking off in 2nd or 3rd gear without clutching is just as we hoped. In this article: eDub Services, Electric conversion, electric conversions, electric vans, Volkswagen (VW), Volkswagen Type II (Bus) Written By Jesper Berggreen Jesper had his perspective. Putting your car under the knife is an intimidating thing, but its exciting as well. The classic camper vans, VWs up until the late 1980s, were just as famous for breaking down as they were for their looks and charm. Something went wrong while submitting the form. coolant connectors for the Tesla P100D battery modules, were included in the shipment. vw electric conversion kit for sale | eBay Closing the lower vents will send all the hot air to the windshield. Plus, spotting one on the motorway on bank holiday travels. Thomas Schmall, a member of the Board of Management of Volkswagen Group Components, commented on the project: The electrified Beetle combines the charm of our classic car with the mobility of the future. Grumpy's Metal is proudly a US based automotive parts manufacturer, making parts for the classic VW bug and bus. Do you have any regrets? The stock controls were valves that were opened by cable controls. Please slide to verify. Find the right electric car conversion kit for your electric vehicle conversion project. I was starting . The press-fit of the nylon hose onto the connectors requires a special tool with a 3 week lead time, and a pretty penny. That's because there wasn't enough clearance between that bolt and the body. I didn't get an image of the template and location yet, but I'll post it next week. The stock yellow "Generator Light"becomes a system "Power Limit" warning light". To check clearances for the custom heater ducting and behind-the-dash access we put the front battery box into place one last time (as empty). Rightly so, it's an exciting milestone to begin electrical testing. gave me an idea. The rear pack is now mounted behind the rear seat. You can find one of these from $10-15k., The SW20 MR2 is an awesome JDM candidate for an ev conversion. The difficulty of the conversion depends on the car you choose, the power you aim to have, and the range that you want. The coolant plumbing linesare now complete from front to rear, including the pump and motor controller. This board has a combination of components that suit the gauge on this car. This diagram isn't very legible in this article, but it provides an idea of how we've laid outcomponents to showlocations and wire routing over different sections of the car. We've had concerns with the pressure required for the P100D Tesla modules not being good enough with typical pumps. It went in exactly as expected, thanks to a great deal of preparation the past few weeks. Ben has been a key part of the Peace Vans family since 2014. . What sets this apart is its range. It is resting (almost) in place, awaiting a few holes for mounting. Unfortunately, the CNC programmer had an emergency come up and has been out for two days. Classic cars deserve to live on for many more generations, and electrification is the way to do that. With the production of the original Volkswagen Beetle coming to an end this year when the final example rolled off the Puebla factory assembly line in Mexico it appeared as though this classic cars story was over for good. It was produced from thin aluminum to verify edge geometry and other features such as radiator mounting, etc. However, technology has to be smart, clean, sustainable, widely accessible, and democratic in order to change the world for the better. I've been working on various ways we plumb in a great (3kW+) heater and defrost system. Look Out, Small-Block V-8sThis Tesla Crate Motor Is - MotorTrend The plumbing in the rear involves the battery box lines, one pump, two radiators, and three multiport manifolds. It is very close to front battery installation. Complete EV HypE conversion kit for air-cooled VW - EV Europe 12 Best Campervan Conversions To Inspire Your Next Adventure It will be wired and connected when the front pack goes in. Its 12V wiring to the car is done and ready to plug it in on arrival. Hi, Shane! Copyright 2023 EV West Privacy Notice |Conditions of Use. Weddle Industries now stocks adapter kits to help you mate a VW style bell housing to most of today's common engine packages (see applications below).These kits contain an adapter plate and all necessary hardware to help fit the bare engine to the transaxle. The average cost of conversion is $30,000-$34,000 and takes about three months. The driving range of one full charge is about 124 miles. The water-out comes from the coolant connection nearest the positive-mostcells, one of which has the stock Tesla temperature sensor. From as low as around $40k, up to around $150k.. Battery enclosures sold separately. What followed was an amazing summer. For more recen To verify the minimum requirements, we're going to fill and test the modules within the front and rear battery boxes on the bench (as a whole system) before installing them. VW Beetle Conversion - SHIFT EV A Volkswagen T2 Camper Van's Electric Conversion Part 6 Once we know how we want to seal up the final engine bay, we'll see if we need to remove that bead or finish things in a better way. Some versions have a more fragile flex circuit (Kapton and traces) like the modules pictured that we are building with. For this exercise we'll use a conservative 5.2kWh capacity value x 10 modules = 52kWh of capacity. We convert your air-cooled VW buses and vans into electric vehicles. Electric VW Campervan - eDub Conversions Disclaimer: I have no affiliation with EV West, and this is not a sponsored post. btw Complete EV Conversion kit for a classic VW beetle, VW T1, VW T2 and Karman Ghia based with our EV HypE drive and various options for Lithium battery systems. Located all nonlabeled wires (16) and isolated them with tape for a 12v power-up test. Weddle Industries stocks a wide variety of adapter kits to fit many common engine/transaxle combinations using VW and LS bolt patterns. We can accomplish our drive systems maximum and minimum voltage range, With 5 modules wired in series, the full and empty voltages fall within the operating range of our motor controller. The electric opening mechanism of the folding roof improves comfort, especially during assembly and dismantling. I have an old Volvo 240 in my garage that one day will need an electric drivetrain for sure, so getting acquainted with someone like Kit is a good bet. Since this image was captured, I've updated the coolant portions of the wiring diagram to show pumps, radiators, plumbing and ordered the parts to make visually appealing connections to the two chiller plate ports visible at the top of the controller/inverter box. Having the heater in the cabin (vs. under the hood) will allow it to recirculate the cabin air, heating more effectively. Subscribe below to receive occasional promotions and updates. We now have enough P100D top clamshells to assemble the front pack and will begin that next week. If you like what we do and want to support us, please chip in a bit monthly via, 70%, 80%, 99.9%, 100% Renewables Study Central, Clean tech and sustainability market research, Climate Change Solutions: Why 1.5C Is So Important, Electric Vehicle Sales Charts, Graphs, & Stats, Engage Global Competition: Technology for a Sustainable Future.